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stages and modules and numerical modeling results. In
particular, we came to the conclusion that in most cases
Craig & Cox method [11] provides quite reasonable
accuracy of cascades efficiency estimation.

Figure10. Large steam turbine last (5th) stage efficiency
calculated with 1D and axi-symmetric models at
different steam volume flow rate
Our experience of computational results validation against
experimental data and subsequent modification of the
modeling methods assures trustworthiness of the
AxSTREAM for the flow path analysis and optimization
including off-design operation (Fig.10).
Appendix 2
Procedure for blade twist optimization for a stage
with AxSTREAM
At the first glance, the optimization procedures integrated
in flow path design process may seem too complex and
beyond common end user comprehension. In practice,
AxSTREAM operates with conventional turbine designeroriented
terminology and "walks" designer through all
phases of computations that in particular include the
following:
- selection of 1D or axi-symmetric problem
formulation, Fig. 11;
- assignment of independent variables and
response functions for building the formal models with the
help of DoE methodology, Fig. 12;
- selection of parameters variation ranges for
creation of quadratic models and estimation the error of
approximation, Fig. 13 and 14;
- optimization problems formulation and solution
with formal models and subsequent results verification
with baseline model, Fig. 15.
In the example discussed here, such blade twist parameters
(m1 , β2mid, m2 and blade lean angles) should be found that
could provide maximum efficiency at constrained hub
reactivity, Fig. 15.
The results of computation with original model, Fig. 17, and
formal, Fig. 16, models at the optimal point have a good
convergence.
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Figure 11. Selecting problem formulation for stage axisymmetric
analysis

Figure 12. Assignment of the type of model and
independent variables

Figure 13. Selecting ranges of independent variables
variation
In conclusion, a geometric interpretation of the optimal
solution on the plain of blade twist parameters m1 θ m2 is
presented, Fig. 18. It demonstrates how sensitive the
efficiency to blade twist variation is, and how seriously a
constraint on hub reaction degree impacts the optimal
solution.
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