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value of the low-fidelity modeling for the goals of flow path parameters
optimization.
Problem formulation of MDO is complicated by the
necessity to integrate the fragmented solvers used for the flow,
the blade strength/vibration and other computations and the
modules responsible for optimization in an uniform system. The
modules for control functions parameterization and tools for
parameterized blades and interblade channels meshes
generation belong to main non-standard components of that
system. It is worth to note that the parameterization problem
tightly bound to the optimization problem formulation and to
the method of 3D profiling of the blade airfoil, either. As a
rule, the blade airfoil optimization problem formulations
extracted from publications offer to parameterize the blade
airfoil using parameters that don’t impact the profile section
shapes, i.e. the profile stagger angle in the sections or the
blade lean/sweep angles.
We used more flexible parameterization for profiling,
including parameters that affect the planar sections
configuration (wedge angles, edges stagger angles,
profile stagger angle etc.). If design of experiment technique is
used in the search for the blade shape optimum, we suppose
the following algorithm of multidisciplinary optimization as
most adoptable:
1. Selection of m cross-section parameters on which the
profiles optimization will be performed (m=3…6).
2. Selection of n cross-sections, in which the
parameterized profiles will be built. In practice, three
sections are enough for the method of the airfoil
profiling used in AxSTREAM.
3. Generation of design of experiment for m*n
variables in the frame of assigned ranges of
parameters variation with the help of a DoE tool like
AxPLAN.
4. Blade airfoil construction by means of embedded in
AxSTREAM module in each point of design of
experiment with subsequent export of the airfoil
stored in one of the standard CAD object transition
format (IGES, for instance) to a mesh generation tool
for further aerodynamic and strength computations.
5. Aerodynamic, structural and vibration analyses
performed with corresponding solvers. At this phase
of optimization, each point computation is carried out
independently.
6. According to results of computations in AxPLAN, it
is possible to restore the response functions (efficiency,
stresses, weight, etc.) as quadratic functions and
formulate and solve different tasks of the blade airfoil
optimization. For example, it is possible to assign such
criterions as:
- minimum of aerodynamic loss at allowable stresses
and vibration constraints;
- minimum of weight strength and vibration constraints.
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It is important that the quadratic models built can be stored
and used for multidisciplinary analysis and optimization of the
blades with similar characteristics.
CONCLUSIONS
In this study we compared single stage test air turbine
aerodynamic characteristics extracted from experiment and
computed with the help of 1D, 2D and 3D solvers. The paper
provides the recommendations relating to most expedient
usage of different models in various areas of application with
regard to project quality and the resources required.
It was shown that proper unidimensional and
axisymmetric models combined with proven empiric methods
of loss calculation provide the accuracy of the turbine flow
path computation sufficient for optimization procedures in a
bulk of practice valuable cases. Comparative analysis of the
experiment and simulation results indicates an untimely nature
of the assertion that 3D CFD analysis is already capable to
substitute physical experiments.
The paper discusses specifics of the multidisciplinary
optimization problem formulations and solutions associated
with usage of different types of the models. It was
demonstrated how the approach realized in an integrated
design software can be applied to axial turbine flow path
optimization with the help of commercial packages for
aerodynamic and structural 3D analyses. It was also shown
that such software can be also used as an intelligence
geometry parameterization tool for the goals of optimization.
REFERENCES
1. D. Corriveau, S.A. Sjolander, Experimental and
numerical investigation on the performance of a family of
three HP transonic turbine blades. Proceedings of ASME
Turbo Expo 2004, Power for Land, Sea and Air, June 14-17,
2004 Vienna, Austria
2. M. Pazvizna, F. Truckenmuller, C. Berlich, Heinrich
Stuer. Numerical and Experimental Investigations into the
Aerodynamic performance of a supersonic turbine blade
profile. Proceedings of ASME Turbo Expo 2004, Power for
Land, Sea and Air, June 14-17, 2004 Vienna, Austria
3. J. Turcote, J-Y. Trepanier, C. Tribes, Y. Panchenko, M.
Dion and G. Plante. Integration and Multidisciplinary Design
Optimization of a Simplified Gas Turbine Model Using Perl
and iSIGHT. Proceedings of 10th AIAA/ISSMO Multidisciplinary
Analysis and Optimization Conference, Albany,
New York, Aug. 30-1, 2004
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